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Repair a Rusted Blackstone Griddle – Save It Before It’s Too Late!

Repair a Rusted Blackstone Griddle

😩 My Griddle Was Covered in Rust — I Thought It Was Ruined!

I still remember the moment I lifted the cover off my Blackstone griddle after a few rainy days…

It was completely rusted.
Orange spots everywhere. Brown streaks across the surface. And worst of all?
It smelled like old iron. 🥴

For a second, I thought I’d lost my favorite outdoor cooking tool forever.
But here’s the truth I learned:

You can repair a rusted Blackstone griddle — and it’s easier than you think.

With the right process and a little effort, your griddle can go from “junk” to “just like new” in under an hour.

Let me walk you through exactly how to fix rust on a Blackstone griddle and save it before it’s too late.


How to Repair the Blackstone Griddle Top – Step-by-Step Guide

High Heat Grill Oil for Seasoning
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Blackstone Cast Iron Conditioner | Blackstone Griddle Seasoning Issues
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🧾 What Causes Rust on a Blackstone Griddle?

Before you fix it, know the cause:

  • 🌧️ Moisture or rain left on the surface
  • 🧽 Cleaning with water and not drying properly
  • 🛑 Skipping seasoning after cooking
  • Storing uncovered in humid areas

Rust is the griddle’s way of saying: “You forgot about me.” 😅
But don’t worry — we’re about to make it right.


🧰 Tools You’ll Need to Fix the Rust

Grab these before starting:

  • Griddle scraper
  • Grill stone or pumice block
  • Cooking oil (flaxseed, avocado, or canola)
  • Paper towels or a clean cloth
  • Heat-resistant gloves
  • Griddle Stone Scrubber for Rust Removal
  • Blackstone Scraper Tool – Flat Top Cleaner
  • Blackstone Griddle Seasoning & Cast Iron Conditioner

🔧 How to Repair a Rusted Blackstone Griddle – Step-by-Step


✅ Step 1: Heat Up the Griddle

Fire up all burners on high heat for 10–15 minutes.
This loosens up rust, stuck-on grease, and old seasoning.
It also makes scraping more effective.


✅ Step 2: Scrape Like Your Life Depends On It

Use your metal griddle scraper to scrape the entire surface.
You’ll see rust flake off as you go.

💡 Pro Tip: Push everything toward the grease trap, not in circles.


✅ Step 3: Scrub Off the Rust

Now use your grill stone (or pumice block) to scrub the rusted areas.

Apply elbow grease and go in circular motions. Don’t be shy — you want to expose clean metal underneath.

For heavy rust, use a drill with a wire brush attachment and gently sand off layers.


✅ Step 4: Wipe the Surface

Once you’re done scrubbing, wipe the surface with paper towels until it’s clean and dry.

Yes, your griddle will look silver or raw — that’s normal. It’s time to season it again.


✅ Step 5: Reseason the Griddle

Now the magic happens.

  1. Pour 1–2 tablespoons of high smoke point oil (flaxseed, avocado, or canola).
  2. Spread it evenly using a paper towel or cloth — a thin layer only!
  3. Turn burners on high and let it smoke for 15 minutes.
  4. Repeat the oil + smoke process 3–4 times until the surface turns a deep black.

This is your non-stick protective layer that prevents future rust.


📸 What It Looks Like: Before vs. After

🧱 Rusted🔥 Repaired
Orange, patchy, flakySmooth, dark, seasoned
Smells metallicSmells like BBQ heaven
Uneven cookingNon-stick perfection

You’ll be shocked how good it looks afterward. I was honestly amazed.

Blackstone Griddle Cover – Waterproof and Heavy Duty

Blackstone Heavy Duty Griddle Cover

Dimensions: This 36″ griddle cover is guaranteed to fit griddle sizes up to 67″ Length x 27″ Width x 32″ Height. Fits most brands of griddles with 4 burners like Blackstone, Weber. Please measure and check your grill’s dimensions for proper fit before purchasing


🛡️ How to Prevent Rust in the Future

Don’t go through this again — here’s how to keep your griddle safe:

  • 🧼 Clean after every use (but never with soap!)
  • 🧽 Dry immediately with a towel
  • 🛢️ Apply oil before storing
  • ⛱️ Use a proper cover – waterproof and snug fit
  • 🛒 Griddle Storage Bag for Outdoor Use

❤️ My Final Thoughts – You Can Save It!

If you’re staring at a rusty Blackstone, don’t panic.

You don’t need a new griddle.
You don’t need a professional.
You just need 1 hour, a few tools, and a little effort.

I’ve restored mine twice now (yes, I got lazy once again). But the good news is — the fix works every single time.

So fire it up, scrape it clean, oil it back to life — and get back to griddling like a pro 👨‍🍳🔥